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新型组合弹簧隔振器的静动态性能仿真与试验

Simulation and experimental investigation on the static and dynamic performance of a novel combined spring isolator

  • 摘要: 针对半导体精密设备面临环境微振动干扰,以及现有空气弹簧存在承载力不足与金属螺旋弹簧隔振性能差的问题,将金属螺旋弹簧的高承载力与空气弹簧的高隔振效率相结合,构建了更具优势的新型组合弹簧隔振器。借助ANSYS Mechanical/Fluent有限元软件,通过流固耦合方法计算该组合弹簧的垂向静刚度和动刚度,剖析初始气压与金属螺旋弹簧结构参数(线径、中径和有效圈数)对其性能的影响规律。同时,对相关参数开展敏感性分析与误差评估,以量化各参数在环境微振动条件下对隔振效率的影响程度。通过对比试验结果与仿真数据,验证了所建模型的合理性。结果表明:初始气压和金属螺旋弹簧线径对组合弹簧的垂向静刚度影响显著,而金属螺旋弹簧中径和有效圈数的影响相对较小;在环境微振动下的参数敏感性分析中,各因素影响程度由高至低依次为初始气压、线径、中径和有效圈数;采用线径为4或5 mm的组合弹簧,隔振后的振动水平可满足VC-C标准;单独使用空气弹簧时,其隔振性能仅满足VC-D标准。

     

    Abstract: Environmental micro-vibration is a critical factor affecting the performance of semiconductor manufacturing and measurement equipment, and its control has become a complex and challenging issue in the field of modern precision engineering. Air springs are widely used in micro-vibration isolation due to their adjustable natural frequency and excellent low-frequency vibration isolation performance, but their load-bearing capacity is limited. In contrast, metal coil springs have high load-bearing capacity but relatively poor vibration isolation performance. To address this, we develop a novel metal-air combined spring isolator to integrate the high load-bearing capacity of metal coil springs with the high vibration isolation efficiency of air springs. Based on the ANSYS Mechanical/Fluent finite element software, this study employs a fluid-structure interaction method to calculate the vertical static and dynamic stiffnesses of the combined spring. Additionally, the influence of initial air pressure and the structural parameters of the metal coil spring (wire diameter, mean diameter, and number of active coils) on its performance is analyzed. Furthermore, parameter sensitivity analysis and error evaluation are conducted to quantify the impact of each parameter on vibration isolation efficiency under environmental micro-vibration. The validity of the established model is verified by comparing simulation with experimental results. The research indicates that the initial air pressure and the wire diameter of the metal coil spring have a significant influence on the vertical static stiffness of the combined spring, while the influence of the mean diameter and the number of active coils of the metal coil spring is relatively minor. In the parameter sensitivity analyses under environmental micro-vibration, the parameters are ranked in descending order of influence as follows: initial air pressure, wire diameter, mean diameter, and number of active coils. In terms of vibration isolation performance, when combined springs with wire diameters of 4 mm and 5 mm are respectively used, the isolation vibration level can meet the VC-C standard. In contrast, when an air spring is used alone, its vibration isolation performance can only meet the VC-D standard.

     

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