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薄壁UHPC模壳−混凝土界面抗剪性能试验研究

Experimental study on shear performance of thin-walled UHPC mold shell-concrete interface

  • 摘要: 针对装配式模壳体系中UHPC−NC界面黏结性能不足导致的协同工作失效问题,本研究以20 mm厚UHPC模壳为对象,通过设计双面直剪推出试验,探究了不同界面处理工艺下试件的平均极限荷载、荷载−滑移曲线及界面抗剪强度,分析不同界面处理工艺的抗剪机理,并基于试验数据建立分段式黏结−滑移本构模型。试验结果表明:冲毛处理工艺参数为:高压水射流压力25 MPa、射流角30°、窗口期9~10 h、表面粗糙度(1.5±0.2) mm时,通过界面粗造化与钢纤维锚固协同效应,显著提升界面抗剪强度至1.35 Mpa;刻槽处理工艺最优参数为刻槽密度=1.25(槽宽20 mm、深5 mm、间距55 mm)时界面抗剪强度最高为1.60 Mpa;界面剂处理工艺最优参数为在水泥净浆中掺入纤维素醚(质量掺量0.1%~0.2%),涂覆厚度2.0~3.0 mm时界面抗剪强度最高达1.95 Mpa。综合对比不同界面处理工艺试验结果,界面抗剪性能排序为:XWSM-0.2%>KC-5/5>CM>GH,其中0.2%纤维素醚界面剂因低掺量、高效益显著优于传统机械强化工艺,综合性能最优。

     

    Abstract: To address the issue of collaborative performance failure caused by insufficient bond performance at the Ultra-High Performance Concrete (UHPC) - Normal Concrete (NC) interface in prefabricated mold shell systems, this study investigates 20 mm thick UHPC mold shells. Double-sided direct shear push-out tests were designed to explore the average ultimate load, load-slip curves, and interfacial shear strength of specimens under different interfacial treatment techniques. The shear mechanisms of these techniques were analyzed, and a segmented bond-slip constitutive model was established based on experimental data. The results indicate that: For the scouring treatment, using a high-pressure water jet (pressure: 25 MPa, jet angle: 30°, window period: 9-10 h) to achieve a surface roughness of (1.5±0.2) mm, the interfacial shear strength is significantly enhanced to 1.35 MPa through the synergistic effects of interface roughening and steel fiber anchoring. For the grooving treatment, the optimal parameter combination is a groove density of \rho =1.25 (groove width: 20 mm, depth: 5 mm, spacing: 55 mm), yielding a maximum interfacial shear strength of 1.60 MPa. For the interface agent treatment, the optimal parameters involve adding cellulose ether (mass content: 0.1%~0.2%) to cement paste and applying it with a coating thickness of 2.0-3.0 mm, resulting in a maximum interfacial shear strength of 1.95 MPa. A comprehensive comparison of the experimental results from different interface treatment techniques shows the following ranking of interfacial shear performance: XWSM-0.2% > KC-5/5 > CM > GH. The cellulose ether interface agent (XWSM-0.2%) demonstrates significantly superior overall performance compared to traditional mechanical enhancement techniques due to its low dosage and high efficiency.

     

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